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Author Archives: MasterNet Ltd.

  1. High-performance plastic mesh: A game-changer for industries

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    man installing mesh net

    Durable, customizable, and eco-friendly solutions for every application

    For over three decades, MasterNet has provided industry-leading plastic mesh and netting solutions specifically designed to meet the evolving demands of modern manufacturing.

    With sizes ranging from under 0.25 inches to over 48 inches in diameter, MasterNet’s netting is the go-to choice for companies in need of tailored, reliable solutions.

    Whether you need netting for agriculture, industrial applications, or specialized packaging, our high-performance, recyclable products are engineered to boost efficiency and reduce costs.

    We not only deliver performance but also offer eco-sensitive products through our commitment to sustainability.
    Our premium performance stems in part from our proprietary manufacturing process and the high-quality PP, HDPE, and LDPE resins we use.

    Additionally, MasterNet is committed to internal recycling, and repurposing of materials. We offer innovative solutions that meet your evolving needs while minimizing environmental impacts during full-cycle production.

    MasterNet’s advanced products are making an impact across industries. Let’s take a closer look at the key applications and benefits of our high-performance plastic mesh, and discover why companies in agriculture, industrial manufacturing, and other sectors turn to MasterNet for reliable, effective solutions tailored to their most demanding needs.

     

    How MasterNet’s plastic netting performs reliably under demanding conditions

    At MasterNet, our plastic mesh is created through an advanced extrusion process that produces highly durable, accurate, diamond-patterned netting.

    This process ensures uniform strength and consistency across applications, allowing the netting to perform reliably under pressure. Durability is key, and a common requirement across all applications. You need your netting to remain whole and intact – and our manufacturing process satisfies that need.

    Additionally, our mesh is customizable, with strand size and thickness adapted based on the specific needs of each application. Whether you require lightweight netting for protective packaging or heavy-duty mesh for industrial filtration, our precision-engineered products deliver consistent quality every time.

    With over 35 years of experience, we are trusted by clients worldwide in industries ranging from food processing to aerospace – industries that rely on the consistent performance of our netting.

     

    Plastic mesh solutions for every industry

    Our plastic netting is engineered to meet the unique challenges of a wide range of industries.

    On the surface, netting may seem simple, but the details matter.

    Subtle engineered differences between netting requirements across industries call for innovative manufacturing techniques, and we continue to lead the way.

    Here are some examples of how our netting delivers solutions for specific industries:

    • Air filtration: Our robust mesh solutions ensure reliable performance in air filtration systems, meeting stringent government standards, including those for military and service applications.
    • Water purification: In clean water systems, our netting provides the durability and precision necessary to meet demanding filtration needs.
    • Precision machined parts: MasterNet’s protective netting shields delicate components from damage during storage and transport, ensuring their integrity.
    • Soil erosion and ground protection: Our products offer effective, long-lasting solutions for erosion control, keeping soil where it’s needed most.
    • Safety barriers and fencing: From agricultural fencing to predator protection, our customizable netting ensures safety and security in diverse environments.
    • Resin infusion mesh: Specially designed for applications in wind energy, automotive, aerospace, and marine industries, our resin infusion mesh stands out for its strength and adaptability.

     

    Why MasterNet’s netting stands apart from the competition

    Our focus on detailed engineering and stringent manufacturing process control elevates our products into a category of their own. Here’s what sets us apart:

    • FSSC 22000 certification: We are the only global manufacturer of plastic netting to achieve this level of food safety certification. This gives clients confidence in the quality, traceability and safety of our products.
    • FDA and CFIA compliance: Our products meet the highest food safety standards, ensuring your business complies with government regulations while maintaining superior product performance.
    • Sustainability focus: MasterNet’s commitment to recycling, repurposing, and reducing waste helps your business minimize its environmental impact.
    • Custom engineering: Every product is tailored to meet client specific needs. Our engineering-driven approach ensures precision, reliability, and efficiency in every net solution.
    • Over 35 years of experience: With decades of expertise, MasterNet has developed solutions to virtually every problem imaginable. We ensure that your needs are met with trusted, field-tested products.

    From poultry to seafood, our netting solutions cover a wide array of specific uses, including marinating nets, portion control packaging, and cooking and aging nets. Every application requires a unique set of features to ensure maximum performance.

    Whether you’re seeking durable steaming nets or protective packaging for high-value agricultural products, MasterNet offers precisely engineered solutions tailored to your needs.

     

    Selecting the right netting solution: Personalized support from MasterNet

    Choosing the right plastic mesh or net can be a complex decision, but MasterNet simplifies the process with personalized guidance. Our sales team works closely with clients to identify the best product for their unique requirements, whether it’s finding an existing solution in our extensive data base or designing a custom net. We will find or create the perfect solution for your needs.

    When selecting your net solution, consider the following:

    • Industrial applications: Prioritize safety, strength, and durability for high-performance environments.
    • Agricultural uses: Focus on flexibility and food-grade certification to meet regulatory and operational demands.
    • Packaging options: Evaluate whether your operation requires rolls, bags, or specialized closures for ease of use and efficiency.

    Our team is ready to help you explore the right netting for your needs.  We ensure you get the most value and performance from every product.

     

    Explore the future of plastic mesh with MasterNet

    Plastic mesh and netting from MasterNet provide cost-effective, durable, and eco-friendly solutions for a wide range of applications. By working with us, you not only gain access to world-class products but also to our expertise and commitment to innovation.

    Contact our team today to learn more about how MasterNet can support your business needs. 1-800-216-2536 • info@masternetltd.com

  2. MPP visit – Masternet recognized as a “Gem of Mississauga”

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    Look who paid a visit to MasterNet on October 3rd, 2024!   Thank you MPP Deepak Anand for your visit and genuine support of MasterNet in our community.

    Certificate recognizing MasterNet as a "Gem of Mississauga"

    Certificate recognizing MasterNet as a “Gem of Mississauga”

    MasterNet is pleased to be recognized among the “Gems of Mississauga” by our Provincial Government in leading the technology front. We accomplish this with our extruded mesh netting products, while serving a diverse range of product and industry categories.  Deepak was especially impressed by our significant export footprint with clients around the globe. As well, he was also pleased to see that we continue to create gainful employment opportunities for the residents of Ontario.

    Watch the video of Deepak’s visit below:

     

  3. Optimize your process and product quality with Bi-planar Mesh Vacuum Resin Infusion Techniques

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    Crew at MasterNet Bi-Planer Mesh productionTips to boost your infusion process performance

    Resin infusion techniques are changing the manufacturing game, offering an effective way to create high quality composite parts.

    However, inconsistent mold fill, dry spots, rough surfaces, or excess resin, along with slow cycle times and unnecessary weight can eat into your profits.

    There is a solution: a well-executed resin infusion process using bi-planar plastic mesh netting.

    Plastic mesh netting is a simple yet powerful tool that ensures the resin spreads evenly, leading to superior parts. The key, is understanding how to control resin flow within the mold using netting.

    Let’s break down how plastic mesh netting performs. We’ll share some tips for getting the best results with resin infusion.

     

    What is Resin Infusion Flow Media?

    – A simple explanation

    Resin infusion flow media, also known as flow channels or infusion mesh netting, acts like a highway for resin to travel through your mold during vacuum infusion.

    Its job is to spread the resin evenly across your laminate, making sure there are no dry spots and that all the reinforcing fibres are completely impregnated.

    This helps remove trapped air and strengthens your composite materials, resulting in better mechanical properties and a smoother surface finish.

     

    Why choose Bi-planar Plastic Mesh netting?

    Extruded Resin Flow Mesh is a diamond-shaped netting that’s designed for smooth resin flow while keeping resin waste to a minimum.

    MasterNet’s Bi-planar mesh is a great value option that delivers both speed and efficiency.

    There are many types of infusion flow media, but bi-planar plastic mesh netting is a popular choice because it’s so versatile and effective at managing resin flow.

    Whether you need tube netting or open mesh designs, our plastic net adapts to complex shapes. This makes it easy to create high-quality parts for everything from aerospace components used in aircraft, to marine structures and boat parts.

    It’s lightweight, durable, and a perfect solution for a wide range of composite manufacturing processes.

     

    Key considerations for developing resin flow patterns

    Flow Simulation and Analysis

    Using flow simulation software allows you to predict your resin flow patterns. It lets you see how the resin will move and spot any potential problems before you start the infusion process.
    This helps you fine-tune the placement and configuration of your flow media for optimal results.
    It’s where knowledge, creativity, and the right infusion flow media options come together.

    Focus on the Resin Infusion Mesh: the Primary flow driver

    The way you position bi-planar mesh in the mold can affect how the resin flows.
    Bi-planar mesh has strands running in two perpendicular directions, which helps the resin spread in multiple directions. How the mesh is oriented relative to the flow direction and the geometry of the mold, will affect the resin flow behaviour.

     

    Here are 5 important resin infusion factors to consider:

    1. Alignment with Flow Direction: Placing the mesh parallel to the main flow direction helps the resin move faster and more evenly. Orient the mesh alignment towards more complex harder to fill areas that are further away from the resin entry points.

    2. Obstruction to Flow: Placing the mesh perpendicular to the main flow can slow down or obstruct the resin. This is actually helpful in areas with high mesh density or where a smoother surface is desired.
    Too fast a flow can negatively impact finished surface quality in higher mesh densities. You’ll definitely want to slow the flow by introduction of an obstruction.
    Proper placement of this perpendicular orientation can serve 2 purposes: slow the flow in the resin entry direction and help resin flow in secondary directions, improving overall distribution within the mold.

    3. Combination of Orientations: For complex molds, you might use a combination of mesh orientations, using different layers, to direct the resin exactly where it needs to go.

    4. Mold Geometry Considerations: The shape of your mold – including corners, angles, and complex shapes – will also influence how the resin flows.
    You’ll need to adjust your mesh orientation to match the specific needs of your mold. Mesh orientation can be tailored to create a consistent resin-flow “front”.

    5. Using Resin Spiral Tube or Mesh Rope: In addition to the infusion mesh, there are other tools you can use to help control resin flow.
    Our resin spiral tube is like a pipe that can push larger amounts of resin into hard-to-reach areas. Mesh rope is another option that offers a range of flow options based on its thickness and porosity.
    Both options can be used in combination with other mesh layers to create the necessary flow pattern.

     

    Why Resin Infusion Techniques matter?

    Achieving even resin flow is crucial for making high-quality composite parts with resin infusion.
    Plastic mesh netting is a versatile tool that gives you the flexibility, performance, and reliability you need to optimize your process. By understanding how resin flow works and using the right resin infusion techniques and materials, you can take your composite manufacturing to the next level.

    MasterNet offers bi-planar resin infusion mesh in 350’ rolls at 41” wide, along with a wide variety of flow rope options to suit your needs.

    Interested in learning more about our products?

     

  4. Plastic mesh netting: An industry proven specialty packaging solution

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    net bags for packaging

    Essential packaging factors for consideration:

    Shelf impact and product protection

    Imagine a simple packaging solution so powerful it could elevate your product from ordinary to compelling on the retail shelf. This packaging method is the strategy that industry giants rely on for maximizing appeal and safeguarding quality… and by using it, gain a subtle but significant contribution to profits. We’re talking about plastic mesh netting.

    There are a number of key benefits with plastic mesh netting you might not be aware of… but should be. Benefits that compound over time to give you real results on the top (and bottom!) line.

     

    The packaging you use has an impact:

    The mesh netting advantage

    In the competitive world of retail, packaging isn’t just about protection — it’s about making a statement. Great packaging lets the visual appeal of the wrapped product stand out.

    Mesh netting can be a packaging secret weapon (on a subliminal level), blending functionality with visual appeal. Other forms of packaging just can’t match netting. They either visually cover too much of the product, utilize far too much material, or reduce the life of the product.

    Discover how mesh netting can boost your product presentation, safety, and quality, while also reducing spoilage.

     

    Breathability and visibility:

    The dual powers of mesh netting

    Oyster Bags in IceNetting utilized in seafood packaging and placed over ice, conveys the image of freshness.

    Fruits and seafood are vibrant and inviting, showcased through clear, breathable mesh netting.

    Practically speaking, the breathable nature of mesh netting ensures proper airflow, thereby extending the shelf life of perishable items.

    But this isn’t just about “freshness”, nor making products stand out; it’s about speaking directly to consumers’ desires for quality and freshness.

    By stoking those desires, you will sell more product. And that translates into more sales and a bigger bottom line.

    Mesh netting offers a peek into product quality, all while maintaining that crucial freshness longer, thanks to its breathability. Plus, it subtly discourages unnecessary handling, keeping those blemishes at bay and reducing waste.

    Next, let’s explore the considerable ability of mesh netting to prevent breakage, even though it has the lowest mass and takes up the least space of any other type of packaging.

     

    Bottle netting:

    Beverage protection with hidden benefits

    various liquor bottles in mesh nettingIn the bustling beverage industry, bottle netting stands as a revolutionary solution, especially for glass-encased drinks.

    From fine wines and premium spirits to artisanal concoctions and flavored waters, the risk of breakage is a constant concern.

    At its most basic, plastic mesh provides a cushioning layer, reducing the risk of breakage and minimizing damage during handling.

    But bottle sleeve netting can also convey a more upscale product offering, by giving the perception of protecting containers that have higher value contents. It’s a subtle nod to luxury, cradling high-value beverages in a way that suggests premium care and quality.

    And it’s not just about safety and quality perception; these nets are a canvas for creativity, offering brands the chance to weave their identity and branding directly into the packaging design and colors.

    Psychologically speaking, pushing the emotional “quality” drivers of consumers makes them see the products as having better value, and subliminally drives more purchases. “Quality” packaging translates to the belief that what’s IN the package is a quality product… driving more sales. That translates to the top line and profits, as higher prices can be charged for similar costing products (all else being equal).

    But what about the common objection of “plastic” being non-environmentally friendly? Let’s address that issue head-on.

     

    Eco-friendly packaging:

    Mesh netting’s role in sustainable practices

    In today’s world, where sustainability is more than a buzzword, MasterNet’s mesh netting stands out as a game-changer.

    MasterNet’s eco-friendly mesh netting is breaking the mould of traditional packaging by being reusable, recyclable, and even biodegradable.

    Choosing mesh netting means taking a bold step towards environmental stewardship, significantly cutting down on plastic waste and reducing your carbon footprint. Depending upon your mesh design for diamond opening, strand and knot thickness, the amount of plastic used versus a film bag could be substantially reduced.

    With proper consumer education and communication, you can position mesh netting on the positive side of environmental challenges. And once consumer’s fears are allayed, all the other benefits of mesh netting become more “front-of-mind” for your customers.

     

    Adaptability:

    The cost-saving advantage of mesh netting

    Onions in mesh netting packagingMesh netting stands as a uniquely adaptable solution in the packaging world, perfectly molding to any product’s shape and size – from the tiniest berries to the largest melons, and even the most irregularly shaped items.

    Its customization doesn’t stop at fit; it extends to mesh sizes, colours, and the ability to weave in branding, all aimed at crafting a standout consumer experience.

    Beyond just aesthetics, mesh netting’s adaptability significantly streamlines the packaging process, potentially lowering operational costs by reducing excess material use and optimizing packaging efficiency. In addition, inventory storage space requirements of mesh netting provide cost savings: simply put, you need less space to store mesh netting than other types of bulk packaging.

     

    From garlic netting to gourmet:

    Niche applications of mesh netting

    Mesh netting stretches its capabilities far beyond traditional packaging, venturing into specialized niches with remarkable cost-saving and revenue enhancing effects.

    Take the simple garlic bulb, often nestled in mesh for enhanced shelf life and flavor preservation, thanks to mesh’s ability to prevent moisture accumulation. This principle extends to the delicacies of the gourmet world, where artisan cheeses and cured meats thrive within mesh’s breathable embrace. This ensures both freshness and quality are maintained to the highest standard.

    If you think creatively, many more retail packaging tactics will come to mind.

     

    Mesh netting:

    More than just a stretchy net

    In wrapping up, plastic mesh emerges as more than a packaging option; it’s a tactical business advantage, enhancing visibility, protecting products, and aligning with green initiatives – all contributing positively to both top-line growth and bottom-line profits.

    Mesh netting stands out for its blend of innovation and practicality, promising substantial benefits for those who adopt it.

     

    Interested in learning more about our products?

     

  5. Technology Forefront

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    When the Hartman family founded MasterNet in 1988 they had one goal in mind…To design, engineer and manufacture the best quality netting products on the market. Their reputation for quality rapidly earned them recognition as world leaders in their field.

    “Manufacturing high quality extruded netting products demands strict attention to detail and a constant awareness of processing parameters.”

    Belpas Technology Forefront Issue 21-4

    Read the article HERE.